Dexion P90 Pallet Racking Project

Premier Storage & Office Solutions delivered a large-scale pallet racking installation for Fellowes at the prestigious Doncaster iPort. The project involved a full warehouse fit-out in their 123,215 sq. ft. facility, maximising storage space and supporting their expanding distribution operations.

Project Brief
Client: Fellowes
Industry: Manufacturing and Distribution
Location: iPort, Doncaster, UK
Project Duration: 2 months
Budget: £300,000+

Design Work:

Fellowes moved into a newly built warehouse. As a result, they had a blank canvas for a bespoke warehouse racking installation.

Several design iterations and CAD layouts were created. Moreover, these ensured the racking setup met both immediate and long-term needs.

This bespoke pallet racking installation was tailored to maximise space efficiency. In fact, it also ensured compliance with CDM regulations.

Installation Process:

Our team completed the installation while the main contractor was still on-site. As a result, close coordination under CDM regulations was essential.

We worked seamlessly with other contractors. In the end, the project stayed on schedule without disruption

Furthermore, the installation ensured minimal disruption to ongoing site activities.

The solution used Dexion P90 pallet racking, chosen for its strength, efficiency, and cost-effectiveness.

• Durability: An industrial racking installation built to withstand heavy loads.
• Efficiency: Drive-in design with 14,000 pallet positions, optimising warehouse space.
• Safety: Full compliance with regulations plus integrated barcode and location labelling for precise inventory control.

A team of eight specialists installed this high-density warehouse racking setup over two months. Therefore, Fellowes gained a reliable system to support growth.

“We greatly appreciate all the work done by Premier Storage in the last 6 months. Overall, we look forward to working with you again in the future.”

Gavin Clark

Fellowes

When asked how Mark managed to win the prestigious job, he explained: “Above all, we offered the right product at the right price and gave our full commitment to the job. We provided Fellowes with several designs before the final system was agreed.”

He continued: “We were also able to use one of the most cost-effective and versatile products on the market, with Dexion being one of the most widely used racking systems in the UK today. The name is synonymous with quality and fast availability.”

Mark added: “We consulted closely with Fellowes to provide a quick turnaround on a bespoke setup that suited both immediate and ongoing needs. The new system cost little more than moving the old, already damaged racking from their previous site.”

Finally, he explained how the installation ran smoothly: “The main contractor was still on-site at iPort, so we ensured all our work complied with the 2015 CDM regulations. We also coordinated with other contractors on-site. Our expertise and experience in pallet racking installation meant we managed the project effectively and in line with requirements.”

This successful pallet racking installation has provided Fellowes with a durable and efficient system. In conclusion, it will support their future growth. Overall, the project highlights how an expertly managed installation can transform warehouse operations and deliver long-term value.